Imiyalo yokukhweza nokusebenza
I-FluidIX LUB-VDT
Inzwa Yokuqapha Isimo Se-inline
ZILA GmbH
Hollandsmühle 1
98544 Zella-Mehlis
Deutschland
Web: www.zila.de
I-imeyili: info@zila.de
Ucingo: +49 (0) 3681 867300
ulwazi oluvamile
- Funda imiyalelo yokuphepha bese ugcine imanuwali
- Ukufaka, ukugunyazwa, ukuxhunywa kukagesi kanye nokulungiswa kwayo kungenziwa kuphela izisebenzi eziqeqeshiwe
- Izinga elishiwo lokuvikela liqinisekiswa kuphela uma iyunithi ifakwe endaweni efanele futhi izintambo zifakiwe futhi zifakwe ngaphakathi kahle.
- Sebenzisa iyunithi kuphela ngevolumu eshiwotage
- Ukuguqulwa nokuguqulwa kocingo akuvunyelwe futhi kukhipha i-ZILA GmbH kunoma iyiphi iwaranti nesikweletu.
Funda le miyalo yokuhlanganisa ngokucophelela ngaphambi kokusebenzisa iyunithi. Landela imiyalelo. Gcina le miyalo yokuhlanganisa endaweni ephephile ukuze uyisebenzise esikhathini esizayo.
1.1. Iziyalezo zokuphepha
Ukusebenza okuphephile kunikezwa kuphela uma imiyalelo nezixwayiso kule miyalo yokusebenza zibonwa.
- Ukuhlanganisa nokuxhuma ugesi kuvunyelwe kuphela abasebenzi abaqeqeshiwe.
- Funda le miyalo yokusebenza ngokucophelela ngaphambi kokuthumela.
- Sebenzisa kuphela iyunithi enevolumutage kanye nemvamisa ecaciswe kulebula.
- Ungenzi izinguquko kuyunithi.
QAPHELA
Izigxivizo namalebula:
Ukuvula noma ukukhipha izigxivizo noma amalebula, isb. izinombolo ze-serial noma ezifanayo, kuzoholela ekulahlekelweni ngokushesha kwezicelo zewaranti.
1.2. Ukusetshenziswa okuhlosiwe
Umkhiqizi akanacala ngomonakalo obangelwe ukusetshenziswa okungafanele noma ukusetshenziswa okungahambisani nenhloso ehlosiwe.
Ngaphambi kokusebenzisa iyunithi, sicela uqhathanise umthamo wokuhlinzekatage ngezicaciso ezikulebula.
Uma kuba sobala ukuthi ukusebenza okuphephile akusanakwenzeka (isb. esimweni somonakalo obonakalayo), sicela ukhiphe iyunithi ekusebenzeni ngokushesha futhi uyivikele ekusebenzeni okungahlosiwe.
Esimeni lapho ukusetshenziswa okungafanele noma ukusetshenziswa kungahambisani nenhloso ehlosiwe, izingozi zingase ziphakame kuyunithi, yingakho sibhekisela ekugcinweni okungaguquguquki kwemiyalelo yokuphepha.
1.3. Ukuhlanganisa, ukuthunywa nokufaka abasebenzi
Ukuhlanganiswa, ukufakwa kukagesi, ukugunyazwa nokugcinwa kweyunithi kungenziwa kuphela ngabasebenzi abangochwepheshe abaqeqeshiwe abagunyazwe ukwenza kanjalo ngu-opharetha wesistimu. Abasebenzi abaqeqeshiwe kumele ngabe bafundile futhi baqonda le miyalo yokusebenza futhi balandele izitatimende zabo.
Iyunithi ingase isetshenziswe kuphela abantu abagunyazwe futhi bayalwe u-opharetha wesistimu.
Imiyalo ekule ncwadi yokusebenza kufanele ilandelwe.
Qinisekisa ukuthi iyunithi ixhunywe ngendlela efanele ngokuvumelana nokuxhunywa kukagesi.
1.4. Ukulungisa
Ukulungisa kungenziwa kuphela izisebenzi zesevisi yamakhasimende eziqeqeshiwe.
Kulokhu, sicela uxhumane ne-ZILA GmbH.
1.5. Inqubekelaphambili yobuchwepheshe
Umkhiqizi unelungelo lokujwayelanisa idatha yobuchwepheshe nenqubekelaphambili yokuthuthukiswa kobuchwepheshe ngaphandle kwesaziso esikhethekile. Ukuze uthole ulwazi ngemisebenzi nezandiso ezingaba khona zale miyalo yokusebenza, sicela uthinte i-ZILA GmbH.
Incazelo yomkhiqizo
I-FluidIX LUB-VDT iyinzwa ehlangene yokuqapha izici zoketshezi ezisebenza ngomshini ezifana ne-viscosity kanye nokuminyana okukhulu ngokusekelwe kusici senzwa ye-low-frequency resonance. Ukusebenza okuhle kakhulu kwe-LUBVDT kufinyelelwa ngokuhlanganisa ubuchwepheshe bokuhlola i-resonator enegunya lobunikazi ne-quartz crystal tuning fork resonator eqinile nethembekile. Inzwa inikeza ukuzwela okuphezulu nokuzinza kwesikhathi eside, okuyenza ifaneleke ngokukhethekile ukuqapha isimo sikawoyela ezinhlelweni zokunakekela ezibikezelwayo. Ngenxa yezinga eliphezulu lokulinganisa, ikhwalithi yedatha enhle kakhulu ingafinyelelwa ngisho nangaphansi kwezimo zemvelo ezingazinzile (ingcindezi, izinga lokushisa, ukugeleza). I-FluidIX LUB-VDT inikezela ngezixhumanisi ze-analogue zedijithali nezilungisekayo ukuze kube lula futhi kungabizi kakhulu ukuhlanganiswa ezindaweni ezikhona.
2.1. Idatha yobuchwepheshe
2.1.1. Ukucaciswa okujwayelekile
| Ubukhulu | 30×93,4mm |
| Isisindo | 150g |
| Isigaba sokuvikela | IP68 |
| Okubalulekile | Insimbi engagqwali |
| Ukusetshenziswa kwamandla | 1 W (ngaphandle kwe-analogue okuphumayo) |
| Ukunikezwa kwevoltage | 9…35 V (24V) |
| Ukuxhumana kwesikulufa | G 3/8 “ |
| I-torque yokuqinisa | 31…39 Nm |
| Elec. Ukuxhumana | I-M12-8 A-Coding |
| usayizi wezinhlayiyana | 250µm |
| Umfutho kawoyela | 50 ibha |
| Izinga lokushisa le-ambient | -40…105 °C |
| I-Medietemperatur | -40…125 °C |
| Imiphumela ye-analogue | 2x 4…20mA ±1 %FS |
| Okukhiphayo kwedijithali | I-ModbusRTU |
| Ukuvumelana kwe-CE | EN 61000-6-1/2/3/4 |
Iyunithi ilungele ukusetshenziswa nalezi ziphuzo ezilandelayo:
- amafutha amaminerali
- Amafutha okwenziwa
- Olunye uketshezi oluvumelekile uma ulucela
2.1.2. Izilinganiso zokulinganisa
Imininingwane ekuzinga lokushisa kwe-ambient engu-24°C kuketshezi lwereferensi. I-Cannon Instruments N140 indinganiso ye-viscosity engu-40°C ngaphandle uma kushiwo ngenye indlela.
| Imvamisa ye-resonator | 20 kHz |
| I-kinematic viscosity | 1…400 cSt (=mm²/s) |
| Ukuminyana | 0,5…1,5 g/m³ |
| Izinga lokushisa | -40…125°C |
| Sampisilinganiso sezilimi | 1/s |
Ukulinganisa ukunemba ngokwe-ISO 5725-1 yoketshezi lwaseNewtonian:
| I-Viscosity ν ≤ 200cSt > 200cSt |
±0.1cSt ± 1 ± 5% |
| Ukuminyana | |
| Izinga lokushisa | ±0.1 °C |
2.2. Iziyalezo zokukhweza
Isici sokuzwa se-LUB-VDT iyi-quartz crystal tuning fork resonator. Ukuze kuvikelwe le resonator ekushaqekeni kwemishini, i-LUB-VDT inekepisi eliyisivikelo elihlala njalo. Uketshezi lungangena kule cap ngembobo phezulu bese luphuma ngezintuba ezisezinhlangothini. Kunconywa ukukhweza inzwa ku-Tpiece (i-inlet ephambene nenzwa kanye ne-outlet ohlangothini) noma ukuhlelwa okufanayo. Ukuze uvale, sincoma iwasha yokuvala eboshiwe; itorque edingekayo kulawa mawasha imvamisa iba ku-31-39Nm
I-elementi yenzwa ye-LUB-VDT ayizwani nendawo yokufaka, isiqondiso sokugeleza noma ingcindezi. Ngaphandle kwalokhu, sincoma ukuthi unake imininingwane embalwa ukuze usebenze kahle:
Qaphela: Amabhamuza omoya ashintsha izici zomshini zoketshezi futhi ngaleyo ndlela abe nomthelela esilinganisweni. Qinisekisa ukuthi awekho amabhamuza omoya angavaleleka kunzwa futhi amabhamuza angaba khona asuswa kunzwa ngokugeleza noma ngokuphakamisa. Gwema
ukondla amafutha ngamaphakethe omoya ku-sensor futhi uqaphele ukuthi amagesi ancibilikisiwe emafutheni angakha ama-bubbles lapho ukucindezela kuncipha.
Qaphela: Uma inzwa ibekwe endaweni yokugcina amanzi noma ku-sump, izinga lokugeleza lingase libe liphansi kakhulu. Lokhu kungaholela ekuphenduleni okunensa kakhulu kwenzwa kanye nokulinganisa okuthinta izinsalela noma ukuvala inzwa.
Qaphela: Nakuba isici sokuzwa ngokwaso sicishe singazweli ukucindezela, i-viscosity kawoyela iwumsebenzi wokucindezela. Imiphumela yokuhluka kwengcindezi ezilinganisweni ngokuvamile ibonakala kakhulu ezicindezelweni eziphezulu.
Qaphela: Cabangela ukudluliswa kokushisa kusuka oketshezini kuya endlini yezinzwa lapho usebenza ekushiseni okuphezulu koketshezi.
Uma ukuhlanzwa kwenzwa kudingekile, sebenzisa izincibilikisi ezifanele (isb. I-benzine noma utshwala).
QAPHELA
Ungasebenzisi umoya ocindezelwe, njengoba lokhu kungalimaza unomphela i-resonator ngenxa yesivinini sokugeleza okuphezulu.
QAPHELA
Ungabhobozi isivalo sokuzivikela nganoma yiziphi izinto (isb. izinaliti noma izintambo).
2.3. Phina isabelo
Ukunikezwa kwamandla namasiginali kwabelana ngesixhumi se-M12-8 ne-A-coding ngokuya nge-DIN EN 61076-2-101. Faka kuphela ngezintambo ezivikelekile.
I-resistor yangaphakathi engu-120Ω yokunqanyulwa kwebhasi ye-RS485 yenziwa isebenze ngokuxhuma iphinikhodi 3 kulayini we-RS485 A (pin 4). Ukuze uvale ukunqanyulwa, xhuma iphinikhodi 3 kulayini we-RS485 B (pin 5) noma uyishiye ingaxhunyiwe.
Noma yikuphi ukuxhumana kufanele kwenziwe eduze kakhulu nenzwa. 
| I-PIN | Isiginali | I-Anmerkung |
| 1 | PHUMA 1 | 4-20mA okukhiphayo |
| 2 | Setha kabusha i-CFG | Xhuma ku-Ground |
| 3 | Isinqamuli | Xhuma ku-pin 4 ukuze uqedwe |
| 4 | RS485 A | I-Modbus RTU |
| 5 | RS485 B | I-Modbus RTU |
| 6 | PHUMA 2 | 4-20mA okukhiphayo |
| 7 | +24V | Ukunikezela |
| 8 | 0V | Ground |
Isihlungi sedatha
Izinga ledatha eluhlaza yenzwa cishe isilinganiso esisodwa ngesekhondi. Ukuze kuhlinzekwe imiphumela ethembekile, enomsindo ophansi ezinhlelweni zokusebenza ezinezidingo zesilinganiso sedatha ephansi, i-FluidIX LUB-VDT inikeza isihlungi esimaphakathi esinyakazayo sawo wonke amapharamitha akaliwe. Ubude besihlungi bungalungiseka ngerejista ye-Modbus ukusuka kusekhondi elingu-1 kuye ku-256, okuzenzakalelayo kusethwe kuma-60s. Izilinganiso ezingalungile (ezifana nezingaphandle kwebanga) nazo zigcinwa kusihlungi, kodwa ziyalahlwa lapho isilinganiso. Ngakho-ke, okukhiphayo kwesihlungi kunikeza imiphumela evumelekile inqobo nje uma idatha evumelekile ikhona kusihlungi.
I-Modbus Interface
I-Modbus RTU nge-RS-485 ingasetshenziswa ukubuyisa imiphumela yokulinganisa nolwazi lwesimo kanye nokumisa izilungiselelo zokuhlunga, ukuphuma kwe-analogue kanye nesixhumi esibonakalayo se-Modbus ngokwayo. Yonke idatha ihlelwa kumarejista ayi-16-bit anamanani aphelele asayiniwe noma angabhalisiwe. Uma kunesidingo, amarejista amabili ahlanganisiwe (i-MSB kuqala) ukuze amele inombolo ephelele yamabhithi angama-32.
Imisebenzi esekelwayo ye-Modbus yilena:
- 3: funda amarejista okubamba
- 6: bhala irejista yokubamba eyodwa
- 16: bhala amarejista amaningi okubambile
4.1. Ukucushwa Okuzenzakalelayo
Ukucushwa okuzenzakalelayo kungu-19200 baud kanye nekheli ledivayisi 1. Inani lokuvala lokungenani lama-2s kufanele lisetshenziswe lapho kuxhunywana nocingo. Sicela uqaphele ukuthi zonke izinguquko ekucushweni (ngaphandle kwesixhumi esibonakalayo se-Modbus) zamukelwa ngokushesha, kodwa azilondolozwa unomphela kuze kube yilapho kubhalwa u-1 (0x0001) kurejista yomyalo. Uma kwenzeka ukungalungiseki kahle, inzwa ingasethwa kabusha kuzilungiselelo zasembonini kusetshenziswa inqubo elandelayo:
- Qiniseka ukuthi inzwa inikezwa amandla ngendlela efanele.
- Xhuma iphinikhodi 2 kumthamo wokunikezelatage (igama elithi +24VDC, pin 7) okungenani imizuzwana eyi-10.
- Nqamula inzwa ekunikezeni amandla.
- Xhuma iphinikhodi 2 phansi bese uvula inzwa futhi.
- Ngemva kokuqalisa kabusha, ukucushwa (ikakhulukazi izinga le-baud nekheli leyunithi) kusethwa kabusha kuzilungiselelo zefekthri.
4.2. Bhalisa imephu
| Okujwayelekile Inhloso |
Lena irejista engasetshenzisiwe engasetshenziswa ngokukhululeka. Okuqukethwe yile rejista kungashintshwa uma isethwa kabusha. |
| Ukubuyekezwa kwe-HW ID |
Inguqulo ye-Hardware yenzwa |
| I-serial Inombolo |
Inombolo ye-serial yenzwa |
| I-Firmware Usuku |
Izikhathi ze-UNIXamp ye-firmware yenzwa |
| Ukubala Kwephutha | Ikhawunta yephutha lokulinganisa kuhlanganisa. Ububanzi obungaphandle: Inani linguziro ekuvuleni |
| Abalinganisi t Imiphumela |
Isilinganiso ngasinye sinikezwa inombolo elandelanayo esethwe kabusha ukuze ibe ngu-0 lapho iqinisa futhi ingafundwa kumarejista e-Modbus. Imiphumela yokulinganisa iyakalwa futhi ifakwe ngekhodi kuma-integer angu-16-bit asayiniwe / angasayiniwe. Imiphumela engavumelekile iboniswa ngenani elingu-0xFFFF. |
| Ikhodi Yesimo | Le rejista isetshenziselwa ukubika izimo zokulinganisa kanye namaphutha/izixwayiso. Ibhithi ngalinye elimiswe ku-1 libonisa isimo esithile |
| KHIYA Bhalisa |
Amarejista e-Config Data Block avinjelwa ekufinyeleleni kokubhala ngephutha ngerejista ye-LOCK. Ukuze unike amandla imodi yokubhala ye-Config Data Block (okuhlanganisa nerejista yomyalo) bhala 44252 (0xACDC) kurejista ye-LOCK. Ngemuva kokuthi ukumisa kuqediwe setha irejista ye-LOCK 0 ukuze uvimbele ukulimala ngengozi ekucushweni. |
| Umyalo Bhalisa |
Ukuze ulondoloze izinguquko unomphela bhala u-1 (0x0001) kurejista yomyalo. Sicela wazi ukuthi lo msebenzi ungathatha isekhondi elingu-1. Lapho ubhala 255 (0x00FF) kurejista Yomyalo idivayisi iqalwa kabusha. |
| Isilinganiso se-Baud | Izinga le-Baud le-interface ye-Modbus. Amanani amukelwayo angu-9600, 19200, kanye ne-115200 baud. Inani elizenzakalelayo: Ngo-19200. Izinguquko zenziwe zisebenze ngemva kokuqala kabusha. |
| Ikheli | Ikheli ledivayisi yenzwa. Inani elizenzakalelayo: 1. Izinguquko ziyasebenza ngemva kokuqalisa kabusha. |
| Ubude besihlungi | Ubude besihlungi sedatha esimaphakathi esinyakazayo kububanzi obungu-1 kuye ku-256. Inani elizenzakalelayo: 60. |
| OUTx_khetha | Ukukhethwa kwepharamitha efakwe kumephu yokuphuma kwe-analog x, lapho u-x engu-1 noma 2. |
| OUTx_min | Inani elifakwe kumephu libe ngu-4mA okukhiphayo wamanje. Leli nani kufanele likalwe futhi lifakwe ikhodi ngendlela efanayo nepharamitha yokulinganisa ekhethiwe (bona isigaba 5.2). Uma umphumela wokulinganisa ungaphansi kwalo mkhawulo, okukhiphayo kuhlala ku-4mA inqobo nje uma umphumela usasebenza (ukugcwaliswa kwesikhala). |
| OUTx_ubukhulu | Inani elifakwe kumephu libe ngu-20mA okukhiphayo wamanje. Leli nani kufanele likalwe futhi lifakwe ikhodi ngendlela efanayo nepharamitha yokulinganisa ekhethiwe (bona isigaba 5.2). Uma umphumela wokulinganisa ungaphezulu kwalo mkhawulo, okukhiphayo kuhlala ku-20mA inqobo nje uma umphumela usasebenza (ukugcwaliswa kwesikhala). |
Qaphela: Ngokuzenzakalelayo, okukhiphayo 1 kwe-analogue kulungiselelwa izinga lokushisa (-40 .. 125◦C) kanye nokukhishwa kwe-analogue 2 kwe-viscosity (0 .. 400cSt). Umphumela wokulinganisa ongavumelekile umelwe amandla okukhiphayo angu-1mA.
4.3. Ngaphezuluview Amakhodi Wesimo
| Kancane | Incazelo | Izimbangela |
| 0 | Akukho resonance etholiwe | Ukusesha kwe-resonance kusaqhubeka, ibanga lokulinganisa eliwuketshezi ngaphandle, inzwa ilimele noma ingcolile |
| 1 | Ngaphandle kokubuka | Okungenani ipharamitha eyodwa ayikho ebangeni |
| 2 | Iphutha lesilawuli sefrikhwensi | I-viscosity noma ukuminyana kungaphandle kwebanga |
| 3 | Iphutha lomsindo | Ukuphazanyiswa kwe-electromagnetic; Isivinini sokugeleza esiphezulu kakhulu. |
| 4 | Akuvumelekile
ukumisa |
Ukucushwa okungekho noma okungalungile |
| 5 | Iphutha le-resonator | I-resonator yonakalisiwe |
| 6 | Iphutha lenzwa yezinga lokushisa | Inzwa yezinga lokushisa ilimele |
| 7 | Iphutha lezingxenyekazi zekhompuyutha | Izinzwa zikagesi zonakele |
| 8-15 | agodliwe | |
4.4. Irejista ye-Modbus
Imiyalo yokukhweza nokusebenza Inguqulo: EN_230424_ANHU_LUB3| 8
Amadokhumenti / Izinsiza
 |
I-ZILA LUB-VDT Inline Condition Monitoring Sensor [pdf] Incwadi Yeziqondiso I-LUB-VDT, i-LUB-VDT Inline Condition Monitoring Sensor, Inline Condition Monitoring Sensor, Condition Monitoring Sensor, Monitoring Sensor, Inzwa |